Conveyors & Handling Systems

Hytrol 24-Volt Accumulation Conveyor

Main function

The Hytrol 24-Volt accumulation conveyor (190-E24EZ / 190-E24EZC) provides motorized transport and controlled accumulation of unit loads using rollers driven by low-voltage 24 VDC motors arranged in independent zones.
Each zone operates autonomously through an integrated accumulation logic, allowing loads to start, stop, and restart without excessive contact while maintaining smooth and safe flow.
This design makes it possible to effectively manage speed variations, downstream micro-stoppages, and buffering requirements without generating pressure between products.

Typical applications

· Creation of controlled accumulation zones to absorb speed variations between equipment
· Product buffering before or after sensitive stations to prevent cascading stoppages
· Consistent feeding of machines requiring stable and synchronized flow
· Multi-format flow management with progressive restart of loads
· Automated lines requiring precise motion control and product separation
. Available models: 190-E24EZ (zero pressure accumulation) / 190-E24EZC (with advanced control)

Key benefits

· Intelligent accumulation without product damage: The 24 V logic enables gentle accumulation without continuous mechanical pressure, reducing the risk of crushing, marking, or packaging deformation.
· Electrical safety and compliance: Low-voltage 24 VDC power improves safety during maintenance interventions and simplifies integration into environments with high OHS requirements.
· Improved operational performance and OEE: The ability to absorb downstream stoppages reduces micro-stoppages, improves equipment availability, and stabilizes overall line throughput.
· Flexibility in layout and system expansion: Modular sections make it possible to add, move, or reconfigure accumulation zones without major modifications to the existing installation.
· Simplified maintenance and controlled costs: The absence of a complex central drive system and the use of standardized components reduce interventions, downtime, and maintenance costs.

Technical specifications

  • Frame Formed painted steel industrial structure with galvanized or stainless steel options depending on environment
  • Belt 24 VDC motorized rollers providing transport and accumulation through independent zones
  • Drive System Integrated 24 VDC motors per zone with energy-efficient architecture
  • Components Motorized rollers, presence sensors, zone controllers, side guides, conveyor modules
  • Available Options Additional zones, adjustable supports, zero-pressure accumulation, PLC / HMI interfaces, multi-line configurations

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