Conveyors & Handling Systems

Merge Conveyor for Multi-line

Main function

The merge conveyor is an automated conveying system designed to merge multiple product flows coming from parallel lanes into a single output lane in a smooth and synchronized manner.

Using dynamic guiding modules, modular belts, and intelligent speed management, the combiner ensures a progressive transfer of products without excessive accumulation or aggressive contact, maintaining a stable flow toward downstream equipment (inspection systems, case packers, palletizers, etc.).

This technology enables the balancing of throughput coming from multiple production lines and optimizes the utilization of downstream packaging equipment.

Typical applications

· Merging multiple production lines into a single downstream machine
· Combining product lanes after filling, cooking, or cooling processes
· Grouping packaged products before inspection or secondary packaging
· Managing multi-lane product flows in food, beverage, and packaged goods lines

Key benefits

· Production flow optimization: balances throughput coming from multiple production lines
· Smooth product transition: progressive merging reduces collisions and product misalignment
· Reduced accumulation: ensures consistent feeding of downstream equipment
· Multi-format adaptability: compatible with rigid containers, flexible packages, or packaged goods
· High throughput capability: continuous operation with synchronized conveyor speeds
· Sanitary design available: stainless steel structure and components adapted to washdown environments
· Modular integration: can be combined with accumulators, aligners, and diverters

Technical specifications

  • Frame Stainless steel 304 or painted steel construction depending on environment and application
  • Belt Mat Top or Table Top modular belt with progressive merging zones and controlled guiding
  • Drive System Independent or synchronized gearmotors with variable speed drives
  • Components Merge modules, dynamic guides, presence sensors, throughput controllers, conveyor systems
  • Available Options Spacing control, upstream accumulation, sanitary design, counting, vision systems, PLC / HMI / MES integration

Solutions tailored to your operations

Benefit from Storcan’s expertise to design a high-performance, scalable production line.

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