Conveyors & Handling Systems

Multi-Line Sorting System for Bottles and Cans

Main function

The multi-lane sorting system is an automated product distribution system that divides a continuous flow of bottles, jars, vials, cans, or other containers into multiple distinct conveyor lanes.
It operates in coordination with sensors and software controls, diverting each container to the appropriate lane without interrupting the main flow, thereby ensuring maximum flexibility, precise distribution, and improved line performance.

These systems are essential in automated production lines where it is necessary to:
· Distribute products to specific machines (labeler, filler, inspection system, etc.)
· Balance loads between multiple parallel production lines
· Manage complex sorting or packaging configurations

Typical applications

• Distribution to multiple production lines: Direct bottles or containers to specific processing stations.
• Balancing parallel lines: Equalize flow rates across multiple processing conveyors.
• Multi-lane batch preparation: Create segmented flows for sorting or packaging operations.
• Separation of mixed formats: Automatically divert products based on format, size, or SKU.
• Integration with automated systems: Interface with PLC / HMI systems for flow control and monitoring.

Key benefits

· Smooth distribution without interrupting flow: The system redistributes products without stopping the line, improving throughput and avoiding productivity losses caused by machine stoppages.
· High guidance precision: Through adapted mechanics and control systems, each product is diverted accurately and repeatably, ensuring reliable routing even at high speeds.
· Multi-format flexibility: Designed to handle a wide range of formats (bottles, cans, vials, jars) with quick adjustments of guides and settings.
· Line control integration: Compatible with standard PLC/HMI systems, allowing centralized supervision, intelligent sorting logic, and programmable distribution scenarios.
· Robust and maintainable design: Accessible and modular components simplify maintenance, with a durable construction suited for demanding industrial environments.

Technical specifications

  • Frame Painted steel or stainless steel structure depending on environment, robust design for automated lines
  • Belt Compatible with table top, modular, or roller conveyors depending on container type
  • Drive System Sew Eurodrive or Keltech with synchronized diverting modules
  • Components Adjustable guides, detection sensors, flow control systems
  • Available Options Product identification (sensors, code readers), intelligent sorting, configurable multi-lane setup, full line integration

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