Conveyors & Handling Systems

Zero-Pressure Aligner Conveyor

Main function

The Storcan zero-pressure aligner is a product alignment system designed to transfer products from a mass conveyor into a single lane without applying mechanical pressure on the products. It uses differential-speed belts and a regulation system to transform a multi-lane flow into a smooth single file, ensuring a continuous and stable feed to downstream equipment (e.g., fillers, labelers, packaging machines).

Typical applications

· Single-file feeding of packaging, inspection, or processing machines
· Alignment of rigid or semi-rigid containers: bottles, cans, jars, trays, cartons
· Transition between zero-pressure accumulation zones and synchronized stations
· Environments requiring gentle product handling and stable line speeds

Key benefits

• Gentle product handling: Thanks to the absence of mechanical pressure, the aligner minimizes the risk of marking or damaging sensitive products while maintaining their physical integrity.
• High throughput with flow control: Enables alignment at high rates (up to approximately 800 PPM depending on configuration) while ensuring a smooth transition to a single lane, which is essential for modern automated lines.
• Flexible integration: Designed to be installed after different line sections (accumulation, depalletizing, Mat-Top or Table-Top modular conveyors), with the ability to handle various product formats and shapes.
• Adaptability and intelligent regulation: The electronic control system allows multiple lines to be processed at variable speeds, reducing changeover parts and machine downtime.
• Reduced downtime and operational gains: By ensuring a consistent feed to downstream machines, the aligner helps reduce production interruptions and losses caused by blockages or poor product alignment.

Technical specifications

  • Frame Stainless steel 304 structure with adjustable tubular supports, suitable for industrial and food environments
  • Belt Table Top chain or modular Mat Top belt with differential speed zones
  • Drive System Industrial gearmotors (Sew Eurodrive or Keltech) with independent speed control
  • Components UHMW or stainless steel guides, presence sensors, flow regulation system, alignment modules
  • Available Options Lubrication system, full bin detection, multi-format handling, reject pan, integration with accumulation / inspection systems

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