{"id":757,"date":"2026-02-24T16:27:09","date_gmt":"2026-02-24T15:27:09","guid":{"rendered":"http:\/\/localhost:10003\/optimisation-dune-ligne-demballage-de-barres-sans-allergenes-grace-a-une-solution-de-convoyeurs-automatises\/"},"modified":"2026-05-26T17:18:40","modified_gmt":"2026-05-26T15:18:40","slug":"optimizing-a-packaging-line-for-allergen-free-bars-with-an-automated-conveyor-solution","status":"publish","type":"post","link":"https:\/\/storcan.com\/en\/optimizing-a-packaging-line-for-allergen-free-bars-with-an-automated-conveyor-solution\/","title":{"rendered":"Optimizing a packaging line for allergen-free bars with an automated conveyor solution"},"content":{"rendered":"<h2><b><br \/>\nSituation and challenge<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">A Quebec-based manufacturer of allergen-free cereal bars experienced a rapid increase in demand across Canada and the United States. To meet this growth, the company needed to integrate a third packaging line, despite already having a fully optimized facility layout.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Storcan was called upon to design a custom automation solution that would fit the existing space while complying with the strictest food safety standards.<\/span><\/p>\n<p><i><span style=\"font-weight: 400;\">How do you automate a packaging line without expanding your facility?<\/span><\/i><span style=\"font-weight: 400;\">This project is a clear and tangible answer to that question.<\/span><\/p>\n<h2><b>The Storcan solution<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Following a technical site audit, Storcan developed a tailored conveyor system, ideally suited for dry environments and the handling of allergen-free products.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The new packaging line collects the individually wrapped bars from the flow-wrapper and directs them to one of three cartoning stations, then on to palletizing:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Custom MatTop Micro-Pitch conveyors<\/b><span style=\"font-weight: 400;\">, with small transfer radius, for continuous product flow. These conveyors were manufactured at Storcan&#8217;s Quebec facility and mounted on suspended ceiling structures to preserve floor space.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Carryline spirals<\/b><span style=\"font-weight: 400;\">\u00a0for vertical transport (up\/down). These offer minimal floor footprint, modular aluminum design, low maintenance, and ultra-quiet operation.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Hytrol 24V accumulation conveyors (190-E24EZ)<\/b><span style=\"font-weight: 400;\">\u00a0with EZ-Logic technology, allowing for pressureless box handling with intelligent accumulation zones.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Allen-Bradley\u00a0<\/span><b>control panels<\/b><span style=\"font-weight: 400;\">, engineered for both current operations and future integration of a potential line 3-3.<\/span><\/li>\n<\/ul>\n<h2><b>Results<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">This project demonstrates how to expand packaging capacity for allergen-free food production without expanding the physical facility, while maintaining full compliance with North American food safety standards.<\/span><\/p>\n<p><strong>Key outcomes:<\/strong><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Increased production capacity without physical expansion<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Modular, future-ready line supporting various formats<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Optimized logistics from flow-wrapper to palletizer<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Full compliance with FDA, CFIA, and HACCP regulations<\/span><\/li>\n<\/ul>\n<h2><b>Turnkey integration: Storcan\u2019s 360\u00b0 support<\/b><\/h2>\n<p><strong>Storcan delivered the full project from analysis to live production:<\/strong><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Technical audit and CAD modelling<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Local manufacturing in Ch\u00e2teauguay<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Integration of Hytrol and Carryline equipment<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Installation and automated control programming<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Real-world performance testing<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Operator training and post-installation support<\/span><\/li>\n<\/ul>\n<p><i><span style=\"font-weight: 400;\">Storcan: Your automation partner in North America\u2019s food industry<\/span><\/i><\/p>\n<p><span style=\"font-weight: 400;\">Since 1976, Storcan has been helping food and beverage manufacturers across Canada and the U.S. upgrade their packaging and production lines with robust, high-performance automation solutions tailored to their needs.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Whether you&#8217;re looking for stainless steel food-grade conveyors, turnkey automation systems, or a trusted systems integrator, Storcan is here for you.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Plan your next automation project with our experts today:\u00a0<\/span><a href=\"http:\/\/storcan.com\/en\/contact\/\"><span style=\"font-weight: 400;\">Contact us for a personalized solution.<\/span><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Situation and challenge A Quebec-based manufacturer of allergen-free cereal bars experienced a rapid increase in demand across Canada and the United States. To meet this growth, the company needed to integrate a third packaging line, despite already having a fully optimized facility layout. Storcan was called upon to design a custom automation solution that would [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":758,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[56],"tags":[],"secteur-dactivite":[64],"technologie-de-production":[60],"class_list":["post-757","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study","secteur-dactivite-bakery-dry-products","technologie-de-production-conveyors-handling-systems"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Optimizing a packaging line for allergen-free bars with an automated conveyor solution | Storcan<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/storcan.com\/en\/optimizing-a-packaging-line-for-allergen-free-bars-with-an-automated-conveyor-solution\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Optimizing a packaging line for allergen-free bars with an automated conveyor solution | Storcan\" \/>\n<meta property=\"og:description\" content=\"Situation and challenge A Quebec-based manufacturer of allergen-free cereal bars experienced a rapid increase in demand across Canada and the United States. 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